数控冲床加工时常见的问题及处理方法

         数控冲床是数字控制冲床的简称，是一种装有程序控制系统的自动化机床。该控制系统能够逻辑地处理具有控制编码或其他符号指令规定的程序，并将其译码，从而使机床运行及加工零件。数控单元是数控冲床的大脑，数控冲床所有的的操作和监控，可在该数控单元中全部完成。

　　YUPUTONGCHONGCHUANGXIANGBI，SHUKONGCHONGCHUANGDEGUANJIANZAIYUGAOSUHUA、GAOJINGDUHUA、GAOXIAOHUA、ZHINENGHUA。SHUKONGCHONGCHUANGJUYOUJIAGONGJINGDUGAO、JIAGONGZHILIANGWENDING、JIAGONGFUMIANDA、ZIDONGHUACHENGDUGAO、CAOZUOJIANDANDENGYOUDIAN。SHUKONGCHONGCHUANGSHIANZHAOSHIXIANBIANZHIHAODEJIAGONGCHENGXUZIDONGDIDUIBANLIAOJINXINGCHONGCAIJIAGONGDE。LIXIANGDEJIAGONGCHENGXUBUJINNENGBAOZHENGJIAGONGCHUFUHESHEJIYAOQIUDEHEGELINGJIAN，TONGSHIYENENGSHISHUKONGCHONGCHUANGDEDAOHELIDEYINGYONG，BINGSHIQINENGLIDEDAOCHONGFENDEFAHUI。YIXIASHIBENRENDUISHUKONGCHONGCHUANGZAIJIAGONGGUOCHENGZHONGCHANGJIANDEYIXIEWENTIDECHULIFANGFADEZONGJIE。

压伤

　　YASHANG（TU1）CHANSHENGDEYUANYINYOU：LAILIAOBIAOMIAN、DAOJUSHANGHUOZHEDAOPANZHUANTASHANGYOUZAWU，DAOJUDAIYOUCIXING，CHENGXUPAIBANBUHELI，DAOJUSHANGXIAMODEJIANXIBUHELI，DAOJUGANSHEDENG。

　　YASHANGDEJIEJUEFANGFAYOU：⑴LAILIAOBIAOMIANYOUZAWU，YONGQIQIANGHEQINGJIEBUQINGLIGANJING；⑵JIANCHADAOJUSHANGXIAMOSHIFOUYOUTIEXIEZAWU，BINGYONGQINGJIEBUQINGLIGANJING，MOJUTUICI，TONGSHIKEZAIDAOJUBIAOMIANSHANGTIESHANGJIAOBU；⑶GENJUYUANCAILIAOHOUDUXUANZEHESHIDEXIAMOJIANXI；⑷YANMOGUODEMOJUHEZHANGSHIJIANZAISHIYONGDEMOJUXUYAOTUICI；⑸HELIPAIBAN，ZUHEMOJUCHONGQIESHIXUANYONGZUIHESHIDEXIANGJINMOJU，BINGQIEMOJUSHUNXUYEYAOYUNYONGHELI。

划伤

　　HUASHANG（TU2）CHANSHENGDEYUANYINYOU：LAILIAOBULIANGYOUHUASHANG，RENYUANSHANGXIALIAOBAIFANGBUDAOWEI，MOJUHUASHANGDENG。

　　HUASHANGDEJIEJUEFANGFAYOU：⑴LAILIAOBULIANGYOUHUASHANGKEJUSHOU，RUYOUKAOQI、LASICHANPINJIAGONGSHI，BIXUYAOKAOLVKAOQIDEWEIZHIHEHUASHANGDEYANZHONGXING，ZAIJUEDINGSHIFOUCAIYONG。⑵SHANGXIALIAOSHI，SHANGXIALIAORENYUANBIXUTONGSHICHUIZHITAIQIHEFANGXIA，QIEBIXUBAJITAIDEGUNZHUBAOQILAI，YANJINSHANGLIAOSHIZAIYUANCAILIAOSHANGMOCA、TUODONG。⑶CHANPINBAIFANGSHIYANJINZAIZHIBANSHANGTUODONG，TONGSHIZHIBANSHANGBUNENGYOUTIEXIEZHILEIDEZAWU；BAIFANGYAOPINGWEN、ZHENGQI，TONGSHICHANPINBUNENGBAIFANGTAIGAO。⑷DIAOZHENGDAOPANLIDEMAOSHUA，TESHUCHENGXINGMOJUXIAMOJIAOGAOSHIYAOBAMAOSHUATAIGAO，JINLIANGSHIMOJUYUANLIQITADEMOJUHUOCAIYONGZHUANGCHAIFANGSHI。⑸CHENGXUYOUHUA，JIANSHAOGONGJIANBANLIAOZAIDAOPANSHANGMIANDETUODONG。

变形

　　BIANXING（TU3）CHANSHENGDEYUANYINYOU：MOJUXIAMOTAIAI、MOJUXIANGGETAIYUANYOUGANSHE、CHONGQIEWEIZHIYUJIAZHUATAIJIN、ZHICHENGBIANXING（RUWANGKONG、TESHUCHENGXINGKONG）。

　　BIANXINGDECHULIFANGFAYOU：⑴XIAMOJIAGAO，JINLIANGYUANLIQITAMOJU。⑵LIANGGETESHUCHENGXINGMOJUXIANGGEHENYUANHUIYOUGANSHE，YINGANZHUANGZAIYIQI，TONGSHIBIANSHANGBUNENGYOUQITAYAOSHIYONGDEMOJU，FOUZEHUISHIQIBIANXING。⑶CHONGQIEWEIZHIHEJIAZHUADEWEIZHIYINGBAOCHIYIDINGDEJULI。⑷CHONGZHIWANGKONGJINLIANGYONGDUOKONGMOJU，CHONGZHISHICONGWAIDAONEIJIAGONG；GEXINGJIAGONGMOJUXIAMOYINGHEQITAMOJUGAODUYIYANG。⑸TESHUCHENGXINGCHONGZHIYOUBIANXING，YOUKENENGSHIYALIGUODA，SHIDANGDIDIAOSHIHUOGENGHUANMOJULIDEDANHUANG、JIAGAOXIAMO。

跑位

　　PAOWEI（TU4）CHANSHENGDEYUANYINYOU：XIAMOGUOGAO，YUANCAILIAOBIANXING，MOJUWEICHONGTOU，LALIAO，JICHUANGDEJINGDUXIAJIANG。

　　PAOWEIDECHULIFANGFAYOU：⑴CHONGKONGMOJUYUQITAMOJUBAOCHIYIZHIDEGAODU；TESHUCHENGXINGMOJUKECAIYONGCHAIZHUANGFANGFAJIAGONG。⑵YUANCAILIAOBIANXINGKEJUSHOU，HUOCAIJIANCHENGXIAOKUAIBIANLIAOZAIJINXINGSHENGCHAN。⑶MOJUXIAMOTAIDI，GAODUBUGOU，CHONGYASHIQIEBUTOU，YINGZHONGXINXINDIAOZHENGSHANGXIAMOGAODU。⑷JIQIHEZHOUCHENGXUDINGQIBAOYANG，DAOPANCHAXIAOKONGXUQINGJIEGANJING。

数控冲床模具在使用和维护要点

　　SHUKONGMOJUKEGENJUYIXIAQINGKUANGJINXINGYANMO，：⑴GENJUCHONGZHENHUOXIAMOSHIFOUCHANSHENGBULIANGMOSUN，RURENKOUCHANSHENGBANJINGWEI0.25mmDEYUANHU。⑵GENJUCHONGYAJIANZHILIANG，RUCHONGCHUDEKONGYOUJIAODADEMAOCI。⑶GENJUCHONGKONGDESHENGYIN，RUCHANSHENGYICHANGZAOYIN。⑷GENJUMOJUCHONGQIECISHU，RUMEICHONG10WANCIXUDUIGAIMOJUYANMOYICI，DANGMOJUDUIBANLIAOJINXINGYIDINGCISHUDECHONGQIEHOU，SHANGXIAMORENKOUDOUHUIYOUYIDINGDEMOSUN，JIANJIAOBIANDUN，CAILIAOCHONGQIEDEDUANMIANZHILIANGYEBUHAO，TEBIESHIMAOCIZENGDA。 

　　YANMODEJICHUSHIPINGXINGCHUIZHI、ZHIJIAO，FOUZEHUICHUXIANCHANPINGONGJIANMAOCIHEKAMODENGXIANXIANG。YANMOSHIYINGZUODAO：⑴JINKENENGJIANSHAOYANMOJINDAOLIANG，FOUZEHUIZAOCHENGSHAOMOXIANXIANG，ZAIYANMODETONGSHI，XUYONGLENGQUESHUI。⑵YANMOFANGXIANGYIJIAOZHANGDEYIFANGWEIJIZHUN。⑶YANMOZUIHOUJINDAOLIANGSHEWEILING，KONGZHUAN2～3CI，SHIQIBIAOMIANGUANGHUA、PINGZHENG。⑷YANMOHOUYOURENKOUHUICHUXIANYIXIEXIWEIDEYANMOMAOCI，KEYONGYOUSHIQINGCHU。⑸XIAMOYANMOHOU，QIWAIJIANYUANDERJIAOYAOYONGYOUSHIDAYUAN，FOUZEJIAGONGSHICAILIAOFANMIANHUIBEIXIAMOZHOUBIANDEJIANRUIBUFENHUASHANG。

　　SHIYONGMOJUSHIYINGBAOZHENGZUIJIADEMOJUJIANXI。MOJUJIANXISHIZHICHONGZHENJINRUXIAMOZHONGLIANGCEZHIHE，TAYUBANHOU、CAIZHIYOUGUAN。XUANYONGHESHIDEMOJUJIANXINENGGOUBAOZHENGLIANGHAODECHONGKONGZHILIANG，JIANSHAOMAOCIHETAXIAN，YEKEBAOCHIBANLIAOPINGZHENG，YOUXIAOFANGZHIDAILIAO，YANZHANGMOJUSHOUMING。TONGGUOJIANCHACHONGYAFEILIAODEQINGKUANG，KEYIPANDINGMOJUJIANXISHIFOUHESHI。RUGUOJIANXIGUODA，FEILIAOHUICHUXIANCUCAOQIFUDEDUANLIEMIANHEJIAOXIAODEGUANGLIANGMIAN。JIANXIYUEDA，DUANLIEMIANHEGUANGLIANGMIANXINGCHENGDEJIAODUJIUYUEDA，CHONGKONGSHIZEHUIXINGCHENGJUANBIANHEDUANLIE，GONGJIANYEHUIBIANXING。FANZHI，RUGUOJIANXIGUOXIAO，FEILIAOHUICHUXIANXIAOJIAODUANLIEHEJIAODADEGUANGLIANGMIAN，DANGJINXINGCHONGYASHI，CEXIANGLIJIANGSHICHONGTOUPIANZHUANERZAOCHENGDANBIANJIANXIGUOXIAO。YOUSHI，RENBIANPIANYIGUODASHIHUIGUASHANGXIAMO，ZAOCHENGSHANGXIAMODEKUAISUMOSUN。

　　MOJUYIZUIJIAJIANXIJINXINGCHONGYASHI，FEILIAODEDUANLIEMIANHEGUANGLIANGMIANJUYOUXIANGTONGDEJIAODU，BINGXIANGHUZHONGHE，ZHEIYANGKESHICAILIZUIXIAOHUA（CHONGKONGDEMAOCIYEHENXIAO）。SHISHIYANMOKEYOUXIAOYANZHANGMOJUDESHIYONGSHOUMING。

其他注意事项

　　ZAIBANJINJIANSHENGCHANGUOCHENGZHONG，JINXINGSHUKONGCHENGXUSHEJISHI，WULUNSHISHOUGONGBIANCHENGHAISHIZIDONGBIANCHENG，ZAIBIANCHENGQIANYAODUISUOJIAGONGDELINGJIANJINXINGGONGYIFENXI，RANHOUNIDINGJIAGONGFANGAN。ZHIDINGZHENGQUEHELIDEJIAGONGGONGYIGUOCHENGHAIYAOXUANZEHESHIDEMOJUJIJIAGONGSUDU，ZAISHUKONGCHENGXUDESHEJIZHONG，GENGYINGZHUYIYIXIECHENGXUSHEJIDEGONGYIFANGFA。RUGUOHUSHILEYIXIEGONGYIXIJIEWENTI，YOUSHIJISHIJIAGONGCHENGXUSHIZHENGQUEDE，DANYOUYUJIAGONGCHENGXUDEGONGXUBUHELI，YETONGYANGWUFAJIAGONGCHUHELIDELINGJIAN。JINXINGSHUKONGCHENGXUSHEJISHIYINGJINKENENGBAOZHENGBANLIAOYOULIANGHAODEGANGXING，KESHIDANGDIDUOLIUYIXIELIANJIEDIAN，HELIDILIYONGCHONGQIEDEMDAIMAHEPEIZHIJIAGONGDELUJING。

结束语

　　DANGJINSHEHUIQIYEJINGZHENGYICHANGJILIE，QIYEXIANGLIZUXUYAOYOUXIONGHOUDEJISHULILIANGZHICHI，SHUKONGCHONGCHUANGZAIBANJINXINGYESHUJISHUHEXIN，ZHANGWOQIYICHANGJIEJUEBANFAZHIGUANZHONGYAO。